Flammable (A3) Refrigerants

Risk assessment of residential heat pumps using flammable (A3) refrigerants

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Background

The stationary air conditioning (AC) sector is currently the largest source of hydrofluorocarbon (HFC) emissions in California. Its largest subsector, residential AC, accounts for over 60% of the sector’s emissions.

The demand for AC equipment is expected to increase as the climate warms, populations grow, and decarbonization policies increase heat pump (HP) installations to replace fossil-fuel-based heating equipment.

HPs are a key decarbonization tool and rely on refrigerants (in most cases, HFCs) to provide cooling and heating.

Recognizing the need to transition to ultra-low-global warming potential (GWP) refrigerants (GWP <10) while decarbonizing the building sector, the U.S. Department of Energy (DOE) convened a working group with industry stakeholders in 2024 to chart a path for updating safety standards and building codes to allow for the expanded use of ultra-low-GWP refrigerants in AC/HP products.

Flammable (A3) refrigerants (like propane and isobutane) are already widely deployed in domestic refrigeration and some commercial refrigeration applications and are now being used in AC/HP technologies in Europe and Asia. Propane is the refrigerant of choice for newly developed residential “monobloc” air-to-water heat pumps (ATWHPs) in Europe. These ATWHPs operate very similarly to other AC/HP technologies, except that, rather than cooling or heating the air in a building directly, they cool or heat the air indirectly via a distributed water line throughout the building.

The DOE working group identified the need to fully understand the risks of A3 refrigerants in residential ATWHPs as a high-priority project.

About the Assessment

The comprehensive risk assessment will outline the flammability risk and mitigation strategies for residential “monobloc” ATWHPs using A3 refrigerants across various installation scenarios and lifecycle events (including installation, maintenance, end-of-life decommissioning, etc.). This project builds on previous risk assessments for other refrigerants in commercial and residential AC/HP systems. It will include CFD (computational fluid dynamics) modeling to simulate leak dispersion and flammable refrigerant concentrations, and physical testing to validate the CFD models.

The primary objective of the assessment is to facilitate the development of clear guidelines for safety standard-setting organizations such as ASHRAE (American Society of Heating, Refrigeration and Air-conditioning Engineers) and UL (Underwriters Laboratories), as they update safety standards for the expanded use of A3 refrigerants. The findings will inform safe practices for A3 refrigerants in the North American market and help advance California’s climate and decarbonization initiatives, in line with SB 1206, by evaluating “monobloc” ATWHPs using A3 refrigerants currently being deployed in Europe.

About the Authors

The Air-Conditioning, Heating, and Refrigeration Technology Institute (AHRTI), in partnership with Oak Ridge National Laboratory (ORNL), were selected via a competitive solicitation to conduct the risk assessment.

      Project Advisory Panel

      AHRTI in coordination with NASRC and CARB established an advisory panel to solicit technical input from industry experts to ensure that the risk assessment activities align with the project goals and expectations. AHRTI and ORNL meet with members of the advisory panel regularly to receive guidance and technical feedback as the project progresses. 

      Company/Organization Type of Representation
      Air Conditioning Contractors of America (ACCA) Technician/Contractor Organization
      Aris Hydronics OEM, component OEM, or chemical producer
      Bosch OEM, component OEM, or chemical producer
      Carrier OEM, component OEM, or chemical producer
      Chemours OEM, component OEM, or chemical producer
      Copeland OEM, component OEM, or chemical producer
      Daikin OEM, component OEM, or chemical producer
      Danfoss OEM, component OEM, or chemical producer
      Emanant Systems OEM, component OEM, or chemical producer
      GE Appliances OEM, component OEM, or chemical producer
      Rheem OEM, component OEM, or chemical producer
      Trane Technologies OEM, component OEM, or chemical producer
      Solstice OEM, component OEM, or chemical producer
      California Fire Prevention Officers (CAFPO) Fire service
      CA State Fire Marshal Fire service
      IL State Fire Marshal Fire service
      Polaris Fire service
      Aozora Consulting  Independent Codes & Standards expert
      Bruce V. Nelson Engineering  Independent Codes & Standards expert
      Re-phridge Independent Codes & Standards expert
      SmithGroup Independent Codes & Standards expert
      University of Wisconsin  Independent Codes & Standards expert
      Environmental Investigation Agency (EIA) Environmental NGO

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